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Engine Balancing and Resonance Vibration Problem

 
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AllanFuller
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PostPosted: Wed Sep 07, 2005 2:16 am    Post subject: Engine Balancing and Resonance Vibration Problem Reply with quote




Fly Wrote:
Quote:
I concur with ToeCutter.
Especially in your case, you need two vibration sensors, fore and aft
to
gather info on the engine and prop. You can surmise what th
crankshaft
balnce quality is. You cannot do it with one sensor alone unless yo
move
the sensor to different locations during subsequent runs..

Your post stroungly suggests you need to get find someone o
experience to
give you good advice.
I wonder where are you located?

Wish I could help with a good answer but internet makes it difficult.
Answer is only a good as the information provided.

couple of other things:

Sounds as if the operator has a Micorvibe DSS prop balancing rig.
Their manual suggest checking the balnce at 2000 rpm.
Usually I find higher amplitudes of imbalnce and sometimes differen
phase
at higher rpms.

The previous balance of 13 washers was beyond the FAA approved maximum
correction.

After 600 hours, the isolation mounts can take a set, maybe even have
metal-to metal contact between the bolt and engine mount.
I recall Toecutter suggesting at least a rotation every 500 hours.

Doublecheck the ring gear installation. It will only go on in on
position.
And verify the crankshaft index bushing is in the correct location fo
your
engine.

How are you percieving the resonance at 1500? How did you measure th
freq?
have you consider that it might be an idle mixture problem?

good luck

Kent Felkins
Tulsa Ok.

Reply below in quotes:

Fly Wrote:
Quote:
I concur with ToeCutter.
Especially in your case, you need two vibration sensors, fore and aft
to
gather info on the engine and prop. You can surmise what th
crankshaft
balnce quality is. You cannot do it with one sensor alone unless yo
move
the sensor to different locations during subsequent runs..

"Thank you for the suggestion. It is something to learn mor
about and try."

Your post stroungly suggests you need to get find someone o
experience to
give you good advice.

"That is why I have posted this request for information. We ar
learning a lot through this process. The feedback is good and opens u
a number of things to think about and try. There is a problem tha
probably was in the engine when it was new. The prop overhaul ha
either added to the problem or heightened the concern. One would thin
the engine/prop should be smooth as silk since the engine is relativel
new and the prop has been just overhauled. I spend a lot of mone
keeping the plane in good repair. I have owned it since 1985. When i
is not right, I know it quickly."

I wonder where are you located?

"Nashua, NH"

Wish I could help with a good answer but internet makes it difficult.
Answer is only a good as the information provided.

couple of other things:

Sounds as if the operator has a Micorvibe DSS prop balancing rig.
Their manual suggest checking the balnce at 2000 rpm.
Usually I find higher amplitudes of imbalnce and sometimes differen
phase
at higher rpms.

"It is a chadwick-helmuth spectrum analyzer."

The previous balance of 13 washers was beyond the FAA approved maximum
correction.

After 600 hours, the isolation mounts can take a set, maybe even have
metal-to metal contact between the bolt and engine mount.
I recall Toecutter suggesting at least a rotation every 500 hours.

Doublecheck the ring gear installation. It will only go on in on
position.
And verify the crankshaft index bushing is in the correct location fo
your
engine.

"We Will double check the ring gear."

How are you percieving the resonance at 1500? How did you measure th
freq?

"The vibration is by feel as the engine RPM is reduced from 200
to idle slowly. The vibration increases as one slows to 1500, peaks a
1500 and decrease to normal engine vibration."

have you consider that it might be an idle mixture problem?

"No, net yet, but something to consider."

good luck

"Thank you. Next step is to double check the prop at the prop
shop."

Kent Felkins
Tulsa Ok.


--
AllanFuller

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Fly
Guest





PostPosted: Wed Sep 07, 2005 2:05 pm    Post subject: Re: Engine Balancing and Resonance Vibration Problem Reply with quote



You message suggests that the washers are bolted at the holes on the
circumference of the ring gear. IIRC, your prop model has the extended
hub. Extended hubs do not respond very well to balance correction at the
ring gear because the plane of correction is not close to the plane of
imbalnce. Sure, a balance can be achieved but the amount of correction
weight will be 30-50% more that if placed closer to the plane of imbalance.

After the prop is installed again, the final dynamic balance should be
checked above 2300 rpm. 2000 rpm readings are not valid.

Kent Felkins



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